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| INgersol Rand Hiring |
Ingersoll Rand is committed to achieving workforce diversity reflective of our communities. We are an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to age, ancestry, color, family or medical care leave, gender identity or expression, genetic information, marital status, medical condition, national origin, physical or mental disability, political affiliation, protected veteran status, race, religion, sex (including pregnancy), sexual orientation, or any other characteristic protected by applicable laws, regulations and ordinances.
This position of Production Engineer shall be responsible for production of all standard/ engineered to order execution for Rotary Air compressors, Liquid Ring Vacuum Pumps.
The responsibilities include managing the operations of Product Line administratively and technically including operations resource planning, scheduling, providing supervision, technical guidelines and directions in manufacturing to achieve overall daily/ monthly/ quarterly and yearly production deliverables by leading all cross-functional teams.
Actively participates in all areas of employment, performance evaluations, associate relations, and associate development while promoting total employee involvement.
ESSENTIAL FUNCTIONS :
- Operations + Cross-functional exposure - Candidate shall work to get understanding of overall scope of product to match the same in terms of Manufacturing Operation’s resources, their competencies, infrastructure-facility capacity and capabilities working closely with various functions like Engineering, Facility Managers, Quality, Sourcing/ Supply Chain.
- Operations Management - Candidate needs to have exposure in Industrial heavy equipment manufacturing operations environment, Air Compressor manufacturing would be an added advantage. He sould have understanding of standard and non-standard equipment scope in terms of operations requirements of assembly/ testing & its infrastructure suitability in alignment with existing capabilities and capacity, temporary test setup requirements.
- Collaboration and leadership competency.
- Product specific disciplines :
- For Air Compressors/ Industrial heavy equipment - Micro Processor based different controllers for equipment control like compressors, dryers, load sharing controllers etc..
- Electrical systems including Motors, Motor Starters, VFDs, Soft Starters etc.
- Understanding of process measurements like Pressure / Temperature / Air Flow / Dew Point etc..
- Understanding of WPS/PQR activities
- Understanding Hydro testing, painting standards and prepare the procedures according to the customer requirement.
RESPONSIBILITIES :
- To assume responsibility for all the daily activities supporting internal and external customers, as well as production employees. It is the production manager’s responsibility to ensure the safety of all employees and that all product is shipped using IR standards of quality and on time delivery.
- Study & estimate time required, setup cost required, resources cost required to execute monthly production plan.
- During execution, plan assembly/ plan product test needs/ upgrades basis order scope by working closely with Manufacturing Engg, Maintenance, Quality teams.
- Understand Quality Assurance Plan with Quality/ Project Management Team then Customer & finalize testing methodology & customer witness scope.
- Product Performance test includes test setup including programming & integration of machine with VFD/ PLCS/ SCADA
- Troubleshooting & resolution of all concern during machine’s performance validation and anchor customer inspection along with QA/ Project management team for smooth and successful performance inspection.
- Understanding and ensuring compliance with relevant health and safety regulations and quality standards
- Drive development testing Jigs, Fixtures, Tools and maintenance of the same by pulling cross-functional teams.
- Planning and organizing production schedules includes assessment & deployment of required resources
- Monitors production operation to ensure product quality and production efficiency
- Exceptional skills to lead & collaborate Value stream cross functional team to the extent of getting employee engaged. Basic problem solving skills are must.
- Responsible for establishment of Standard work and adherence for assembly & testing of products
- Interface with Human Resources on all policy and discipline issues
- Able to realign self and team with changing business scenario
- Participate in productivity teams to review product design with respect to the most optimized, efficient, and cost effective manufacturing and assembly methods.
- Manage production tools/ equipment & Consumables for smooth running of production.
- Responsible for managing Standard ISO Documentation for the value stream.
- Great at handling people at all levels: technicians, peers, and leaders
- Lead Continuous Improvement efforts through Planning/Controlling/Monitoring/Improving performance on key metrics such as safety/quality/delivery/inventory/productivity
- Should have hands on experience in leading production in an agile environment
- Motivated and keen on making an impact on a daily basis
QUALIFICATIONS:
Education – BE / Diploma Mechanical/Production Engineering
Experience Required: 7+ Years
Working experience in the Industrial & Heavy equipment manufacturing company which makes standard and customized machines. Exposure required specifically in manufacturing operations field for heavy industrial equipment including engineered to order projects.
Euqipment assembly, testing and its control systems knowledge would add value to this position.
Proficiency in Microsoft Office, especially Excel and Project management tools would be added advantage.
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